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Forever Living reformulates design with 100% recyclable Tetra Pak packaging
2019-01-22

From: Packaging News


Forever Living has reformulated its flagship aloe vera drinking gels using an aseptic manufacturing process, and the introduction of Tetra Pak packaging.


The drinking gel range now has higher vitamin retention and is also preservative and sugar free.

Over eight million gallons of aloe vera gel passes from Forever Living’s plantations to its manufacturing facilities each year.

Aloe Vera of America, located in Dallas, Texas, is the manufacturing hub for the entire aloe operation around the world.

This facility boasts the latest in manufacturing technology, product labs, and product research and development.

During the aseptic process the aloe is flash heated to lock in the benefits and freshness, while safely reducing bad bacteria without the need for preservatives.

This process ensures the final product tastes as fresh and is as nutritious as possible. The pure aloe gel is then bulk packed into large totes for transportation to one of Forever’s manufacturing facilities.

Each package is flat until filled with Forever Living’s aloe vera drinks. This sterile packaging is moulded and crimped into the Tetra Pak shape as it’s filled; once full the cap is added in a vacuum sealed sterile chamber. Final quality inspections are performed, ahead of shipment.

Rex Maughan, the company’s founder, said: “As I learned more about Tetra Pak Technology and its benefits and saw the new artwork, I felt confident that this was a powerful evolution for Forever and a big step into the future.”

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